Aerospace engines have a distinctive service economics. New engines come off the assembly line with extensive warranty coverage and limited service revenue. As engines age and accumulate flight hours, they enter the shop visit cycle. The first shop visit typically arrives at 15,000-20,000 flight hours, with subsequent visits every 8,000-12,000 hours. Each shop visit produces $1.5-3.5 million of revenue depending on the engine type and the level of overhaul. Across a 25-30 year engine life, the cumulative service revenue exceeds the original engine sale price by a multiple.
The CFM56, the predecessor to the LEAP, is the canonical example. The CFM56 installed base of approximately 20,000 engines globally has been generating $4-5 billion of annual service revenue for over a decade and continues to do so even as the platform is in its end-of-life phase. The service revenue from the CFM56 will continue to flow through 2035 at minimum, providing a multi-billion-dollar annual cash flow tail that supports the next-generation programme economics.
The LEAP, which entered service in 2016 and powers the Airbus A320neo, the Boeing 737 MAX, and the Comac C919, is now in its initial shop visit ramp phase. The 2025 LEAP installed base reached approximately 4,800 engines globally with the order book stretching to over 12,000 engines through the late 2020s. The first major shop visit cycle for the LEAP fleet begins in 2026-2028, producing a step-change in the service revenue profile. By 2030, the LEAP service revenue alone should exceed $4 billion annually.
The GEnx, which powers the Boeing 787, follows a similar but smaller trajectory. The military engine portfolio (F404, F414, F110) provides a separate steady-state service revenue stream that is less cyclical than commercial aerospace and supports the defence services franchise.